Product Description
Key attributes
Other attributes
Applicable Industries
Manufacturing Plant, Machinery Repair Shops, Energy & Mining
Weight (KG)
1650
Showroom Location
None
Video outgoing-inspection
Provided
Machinery Test Report
Provided
Marketing Type
Hot Product 2571
Warranty of core components
1 Year
Core Components
Gear
Place of CHINAMFG
ZheJiang , China
Condition
New
Warranty
1.5 years
Shape
Ring Gear
Standard or Nonstandard
Nonstandard
Tooth Profile
Spur
Material
Steel
Processing
Casting
Pressure Angle
20°
Brand Name
HangZhou
Product Name
custom large diameter alloy steel spur casting large ring gear
Application
Cement kiln
Gear Machining
Gear milling
Module of Gear:
8-120
OD For Gear Wheel:
MAX.13 000 mm
Height For CHINAMFG
MAX. 1200 mm
Certificate
ISO 9001:2015
Tolerance
+/-0.01mm
Heat treatment
QT
Surface Treatment
Surface Hardening or Carburizing and Quenching
Packaging and delivery
Packaging Details
Package for Cement kiln custom large diameter ring gear transmission alloy steel spur casting large ring gear is wooden box and adapts to CHINAMFG transport
Port
ZheJiang ,HangZhou or Others
Supply Ability
Supply Ability
9000 Ton/Tons per Year
OUR WORKSHOPS
OUR EQUIPMENTS
Technology Process
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Material |
Carbon steel,Alloy steel |
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Structure |
Forging,casting |
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Type of gear |
spur gear,helical gear,Planetary Gear |
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Heat treatment |
Quenching and tempering |
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Process |
forging, rough machining, QT, finish machining |
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Main equipments |
hobbing,CNC machine |
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Module |
up to 200 |
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Precision of gear |
Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9 |
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Inspection |
Raw material inspection, UT,physical property test,dimension inspect |
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Application |
Mining machinery, mill, kiln and other equipment |
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OUR CERTIFICATE
OUR CUSTOMER FEEDBACK
CONTACT
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| Application: | Industry |
|---|---|
| Hardness: | Hb190-Hb300 |
| Gear Position: | External Gear |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does an internal gear impact the overall efficiency of a system?
An internal gear plays a crucial role in determining the overall efficiency of a system in which it is used. Here’s a detailed explanation of how an internal gear impacts the efficiency of a system:
- Power Transmission: Internal gears are responsible for transmitting power from one component to another within a mechanical system. The design and quality of the internal gear significantly affect the efficiency of power transmission. Well-designed internal gears with proper tooth profiles and surface finishes minimize power losses due to friction and ensure efficient transfer of torque.
- Load Distribution: Internal gears help distribute the load or torque across multiple gear teeth, resulting in improved load-carrying capacity and reduced stress on individual teeth. By distributing the load evenly, internal gears minimize the risk of tooth breakage or premature wear. This load distribution capability contributes to the overall efficiency and durability of the system.
- Friction and Efficiency: Internal gears generate friction during operation, which leads to power losses and reduced efficiency. Factors such as the gear design, surface finish, lubrication, and material selection influence friction levels. Well-designed internal gears with appropriate lubrication and optimized tooth profiles can minimize frictional losses, resulting in improved efficiency and reduced energy consumption.
- Gear Tooth Profile: The tooth profile of an internal gear affects the meshing and engagement characteristics with its mating gear. Optimal tooth profiles ensure smooth and efficient meshing, minimizing sliding or rolling losses. Well-designed tooth profiles also reduce noise, vibration, and backlash, contributing to the overall efficiency and performance of the system.
- Gear Materials and Manufacturing: The choice of materials and manufacturing processes for internal gears can impact their efficiency. High-quality materials with good wear resistance, high strength, and low friction properties can improve gear efficiency. Precision manufacturing techniques, such as grinding and honing, help achieve accurate tooth profiles and surface finishes, reducing losses and enhancing efficiency.
- System Integration: The integration of internal gears within the larger system also affects overall efficiency. Proper alignment, lubrication, and maintenance of the gear system are essential for maximizing efficiency. Misalignment, inadequate lubrication, or lack of maintenance can lead to increased friction, wear, and energy losses, negatively impacting the system’s efficiency.
- Application-Specific Considerations: The efficiency impact of internal gears can vary based on the specific application. Factors such as operating speed, load conditions, temperature, and environmental factors need to be considered. Application-specific design considerations, lubrication requirements, and gear material selection are essential to optimize efficiency for each particular use case.
In summary, an internal gear’s design, tooth profile, load distribution capabilities, friction levels, materials, manufacturing quality, and system integration all play significant roles in determining the overall efficiency of a system. By carefully considering these factors and employing proper design, manufacturing, and maintenance practices, the efficiency of a system can be maximized, resulting in improved performance, reduced energy consumption, and increased longevity.
editor by Dream 2024-05-02