Customizable Steel Big Internal Ring Gear Mini Air Compressor

Our customizable steel big internal ring gear mini air compressor is a precision cutting machine that features DIN5, DIN6, DIN7, DIN8, DIN10 precision grades. It is made of C45 steel, 304SS, 316SS, 40CrMo, nylon, and POM materials, and is heat treated with high frequency, quenching/carburization, and teeth hardening.

The surface treatment of this mini air compressor includes zinc-plating, nickel-plating, chrome-plating, black oxide, or as per your needs. It is suitable for use with various automated mechanical and warehousing systems.

Product Specifications

Products	Gear Rack
Precision Grade	DIN5, DIN6, DIN7, DIN8, DIN10
Material	C45 Steel, 304SS, 316SS, 40CrMo, Nylon, POM
Heat Treatment	High Frequency, Quenching/Carburization, Teeth Hardened
Surface Treatment	Zinc-plated, Nickle-plated, Chrome-plated, Black oxide or as per your needs
Application Machine	Precision cutting machines Lathes machine Milling machines Grinders machine Automated mechanical systems Automated warehousing systems
Produce Machine	CNC engine lathe CNC milling machine CNC drilling machine CNC grinding machine CNC cutting machines Machining center
Workstyle	Execution is more preferred than empty talk.

Stock Gear Rack Type

Helical gear rack	Specification	Color
M1 15*15*1000mm	White
M1.5 19*19*1000mm	White
M2 24*24*1000mm	White
M3 29*29*1000mm	White
M4 39x39x1000mm	White
Spur gear rak	M1 15*15*1000mm	Black

Rack Assembly

To assemble connected racks more smoothly, two ends of a standard rack would add half a tooth which is convenient for the next half tooth of the next rack to connect to a complete tooth. The following drawing shows how two racks connect and tooth gauge can control pitch position accurately. With regards to connection of helical racks, it can be connected accurately by opposite tooth gauge.

1. When connecting racks, we recommend locking bores on the sides of the rack first, and lock bores by the sequence of the foundation. With assembling the tooth gauge, pitch position of racks can be assembled accurately and completely.
2. Last, lock the position pins on two sides of the rack; the assembly is completed.

Testing

To ensure the precision and hardness of gear rack and pinion, we use Coordinate Measuring Machine to test them.

Packaging & Shipping

For small quantities, we will use carton boxes. For large quantities, we will use wooden cases.

Other Industrial Products

Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. We offer high-quality products, preferential prices, and considerate services to our customers. We welcome customers to customize drawings and samples.

FAQs

1. What is the precision grade of this mini air compressor?

The precision grade of this mini air compressor is DIN5, DIN6, DIN7, DIN8, DIN10.

2. What materials is the mini air compressor made of?

This mini air compressor is made of C45 steel, 304SS, 316SS, 40CrMo, nylon, and POM materials.

3. What is the surface treatment of this mini air compressor?

The surface treatment of this mini air compressor includes zinc-plating, nickel-plating, chrome-plating, black oxide, or as per your needs.

4. What machines is this mini air compressor suitable for?

This mini air compressor is suitable for use with various precision cutting machines, lathes machines, milling machines, grinders machines, automated mechanical systems, and automated warehousing systems.

5. What other industrial products does your company supply?

Our company mainly supplies a variety of industrial products, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc.

All the content of this page is from the Internet. The content is only for reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in the content. Our replacement parts are only suitable for after-sales replacement and not as original spare parts. Our replacement parts can be perfectly adapted to the original spare parts. If you need to buy original spare parts, please contact the original factory.

Performance Characteristics of Internal Gear

Internal gear offers several performance characteristics that make it a valuable component in various applications. Firstly, its compact design allows for efficient power transmission in tight spaces. Secondly, the meshing of the gear teeth provides high torque capacity and smooth operation. Additionally, the internal gear’s ability to handle high loads and distribute stress evenly ensures its durability. Furthermore, its versatility allows for customization to suit specific application requirements. Lastly, the self-lubricating properties of internal gear reduce friction and extend its service life.

Types and Characteristics of Internal Gear

Internal gears can be classified into different types based on their tooth profile and application requirements. The most common types include spur, helical, herringbone, and double helical gears. Each type possesses unique characteristics that make it suitable for specific applications. For instance, spur gears are known for their simplicity and cost-effectiveness, while helical gears offer smoother and quieter operation. Herringbone gears provide improved load distribution and reduced axial thrust, making them ideal for high-load applications. Double helical gears, also known as herringbone gears, combine the advantages of helical and herringbone gears. They provide excellent load-carrying capacity and reduce gear noise.

Advantages of Internal Gear Materials

The choice of materials for internal gears greatly influences their performance and durability. Different materials offer varying advantages based on the requirements of the application. Steel internal gears are widely used due to their high strength and durability. They can withstand heavy loads and provide reliable performance. Cast iron internal gears offer excellent wear resistance and are suitable for applications where shock absorption is required. Additionally, nylon internal gears are lightweight, corrosion-resistant, and provide self-lubrication, making them ideal for applications with low noise requirements.

Application of Internal Gear

Internal gears find extensive applications in various fields, including Automotive Transmissions, Worm Gear Drives, Gear Pumps, Bicycles and Cycling Equipment, and Robotic Systems. In Automotive Transmissions, internal gears play a crucial role in transferring power from the engine to the wheels, ensuring smooth acceleration and efficient gear ratio changes. Worm Gear Drives utilize internal gears to achieve high torque transmission and self-locking capabilities. Gear Pumps employ internal gears to provide precise fluid displacement and efficient flow control. Bicycles and Cycling Equipment use internal gears for gear shifting and power transmission. Robotic Systems rely on internal gears for precise motion control and efficient power transfer.

Future Development Trends and Opportunities

The future of internal gear products looks promising, with several development trends and opportunities on the horizon. As technology advances, there is a growing demand for more compact and efficient gear systems, driving the need for innovative internal gear designs. The increasing focus on sustainability and energy efficiency also presents opportunities for the development of internal gears with reduced friction and improved performance. Furthermore, the expanding automation industry and advancements in robotics create a favorable environment for the application of internal gears in various robotic systems. Overall, the future holds immense potential for the continuous development and utilization of internal gear products.

Choosing a Suitable Internal Gear

Selecting the appropriate internal gear involves considering several key aspects. Firstly, the load requirements of the application must be carefully evaluated to ensure the chosen gear can handle the expected forces. Secondly, the gear ratio needs to be determined based on the desired speed and torque output. Material selection is crucial and should be based on factors such as strength, wear resistance, and corrosion resistance. Efficiency and backlash should also be taken into account to ensure smooth operation and minimal power loss. Additionally, mounting and space constraints should be considered when selecting an internal gear that fits within the available space.

In conclusion, internal gears offer exceptional performance characteristics, various types with unique advantages, and the ability to cater to different application requirements. Their extensive use across Automotive Transmissions, Worm Gear Drives, Gear Pumps, Bicycles and Cycling Equipment, Robotic Systems, and other fields highlights their value and importance. The future of internal gear products holds promising development trends and opportunities. When choosing a suitable internal gear, factors such as load requirements, gear ratio, material selection, efficiency and backlash, mounting, and space constraints should be carefully considered. By understanding these aspects, one can make informed decisions when selecting internal gears for their specific applications.

Author: Dream