Warranty: 3months-1year
Model Number: JGA 25-370DGTC
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, electric toy
Type: Micro Motor
Torque: 0.1kg.cm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 1363Rpm
Continuous Current(A): 0.08A
Efficiency: IE 1
Application: Intelligent Electric Control Toy Car
Motor type: Dc Brush Gear Motor
Rated Voltage: 3~24V
Typical Applications: Children toy electric car
Keywords: electric car dc motor
Name: DC Mini motor with toy car wheel
factory character: OEM ODM support
sample: Design sample according to customer requirement
factory ability: professional manufacturer with 10 year experience
Certification: CE/CCC/ROHS
Packaging Details: bubble ~/-3 Micro motor : 6V 6/ copper couplingM4 Screw inner hole65mm tyre Encoder information: hall sensor encoder 11PPR Product Drawing Turbine worm gear motor . Red wire : for Motor +Black wire : for Motor -Green wire : for hall sensor encoder – (0-5v)Blue wire : : for Hall sensor encoder + (0-5v)Yellow wire : FG Signal A 11 pcs pprwhire wire : FG Signal B 11pcs ppr Encoder wire and shaft and motor speed can be customized shaft length and motor speed can be customized ; Product Paramenters Cooperation Partner Our Advantages 1.Company Advantage:A. Our company is a large-scale professional manufacturer deeply trusted by domestic and overseas customers, integrating development, Hot sales double shaft gear motors dual output gearbox forklift gearbox production, wholesales and service.B. To ensure high-quality and best service ,kingly built up professional teams engaged in research,product engineering and sales.C. We have 10 years experience in the design of the research and development, With strong technology developing ability and manufacturing capability, advanced equipment2. Product Advantage:A. Variety of products,quality guaranteed, products are widely usedB. Advanced product testing equipmentC. Product flexibility, customize according to the requirements of the clients any special develop all kinds of molds, Independent research and development since the open mold productsD. Products through a variety of certification(CE,RoHs,ISO,CCC,UL….)E. Some products have patent certificate3. Main product advantage：A . Specifications can be tailoer-made according to customer’s requirements.B. Can provide free samplesC. Product quality is guaranteed, a short period of delivery Product application OurTeam Certifications Packing & Delivery Company Profile HangZhou CZPT Motor co.,Ltd was established in 2005,its headquarters are in HangZhou.The company is a private enterprises which is specialized in producing micro motor and gear reducer.The products are mainly used in precision machinery,precise instruments,medical facility,banking equipment,vending machines,robotics industries.Company has always adhered the management philosophy of “scientific and technological innovation,quality first” “ High torque long lifetime dc 12v 18v 24vdc brushless dia 28mm 32mm 36mm 42mm planetary gear box reduction electric motor Attentively make every motor” is the basic norms of every employee.The company brand,ASLONG,Lays a solid foundation at home and abroad,and becomes the well-know professional brand in China. prodiction process FAQ 1)Can we customize the data of the motor? We’re a professional manufacturer So we can customize the voltage,speed etc as per our clients’ requirements. 2)What’s the MOQ? We try to meet every client’s requests and don’t want to disappoint our clients. So the MOQ is flexible if the product is not complicated to produce and we are not in a busy season.Kindly chat with our saler to confirm it. 3)What’s the delivery time? At the first we have an schedule,the earlier you place order,the fater we finish the production. In the slack season,we can make sure the delivery time is by 10-15days. In the busy season,we need more than 20days if your quantity is large. The most important,we can provide free overtime prodution if your order is really urgent. 4)Can you send some samples before the order? Yes of course,we must send the sample to confirm the quality with you first. UPS,TNT,FEDEX or DHL are all available. 5)Can you make our logo on the products? Certainly,logo is easy as most of our products are customizable. So logo in usually logo is necessary.It can be labeled on the motors. 6)What’s the payment term? For small amount,we accept 100% payment via paypal. For large amount,we accept 30% telegraphic transfer(TT) as the deposit. And the rest must be paid before shipping. 7)How to deliver the goods? we will deliver via Express such as UPS,FEDEX,DHL,TNT etc. It is fast and safety.If goods quantity is large,the shipping cost will be cost-effective. 8)How long is your warranty? Our warranty is 1 years, Industrial Mechanical Hoisting Gear Drives Gearbox Speed Increaser Reducer we have professional testing equipment 9)Any other questions kindly chat with our salers,they will do the best to serve you. Contact us
Hypoid Bevel Vs Straight Spiral Bevel – What’s the Difference?
Spiral gears come in many different varieties, but there is a fundamental difference between a Hypoid bevel gear and a Straight spiral bevel. This article will describe the differences between the two types of gears and discuss their use. Whether the gears are used in industrial applications or at home, it is vital to understand what each type does and why it is important. Ultimately, your final product will depend on these differences.
Hypoid bevel gears
In automotive use, hypoid bevel gears are used in the differential, which allows the wheels to rotate at different speeds while maintaining the vehicle’s handling. This gearbox assembly consists of a ring gear and pinion mounted on a carrier with other bevel gears. These gears are also widely used in heavy equipment, auxiliary units, and the aviation industry. Listed below are some common applications of hypoid bevel gears.
For automotive applications, hypoid gears are commonly used in rear axles, especially on large trucks. Their distinctive shape allows the driveshaft to be located deeper in the vehicle, thus lowering the center of gravity and minimizing interior disruption. This design makes the hypoid gearset one of the most efficient types of gearboxes on the market. In addition to their superior efficiency, hypoid gears are very easy to maintain, as their mesh is based on sliding action.
The face-hobbed hypoid gears have a characteristic epicycloidal lead curve along their lengthwise axis. The most common grinding method for hypoid gears is the Semi-Completing process, which uses a cup-shaped grinding wheel to replace the lead curve with a circular arc. However, this method has a significant drawback – it produces non-uniform stock removal. Furthermore, the grinding wheel cannot finish all the surface of the tooth.
The advantages of a hypoid gear over a spiral bevel gear include a higher contact ratio and a higher transmission torque. These gears are primarily used in automobile drive systems, where the ratio of a single pair of hypoid gears is the highest. The hypoid gear can be heat-treated to increase durability and reduce friction, making it an ideal choice for applications where speed and efficiency are critical.
The same technique used in spiral bevel gears can also be used for hypoid bevel gears. This machining technique involves two-cut roughing followed by one-cut finishing. The pitch diameter of hypoid gears is up to 2500 mm. It is possible to combine the roughing and finishing operations using the same cutter, but the two-cut machining process is recommended for hypoid gears.
The advantages of hypoid gearing over spiral bevel gears are primarily based on precision. Using a hypoid gear with only three arc minutes of backlash is more efficient than a spiral bevel gear that requires six arc minutes of backlash. This makes hypoid gears a more viable choice in the motion control market. However, some people may argue that hypoid gears are not practical for automobile assemblies.
Hypoid gears have a unique shape – a cone that has teeth that are not parallel. Their pitch surface consists of two surfaces – a conical surface and a line-contacting surface of revolution. An inscribed cone is a common substitute for the line-contact surface of hypoid bevel gears, and it features point-contacts instead of lines. Developed in the early 1920s, hypoid bevel gears are still used in heavy truck drive trains. As they grow in popularity, they are also seeing increasing use in the industrial power transmission and motion control industries.
Straight spiral bevel gears
There are many differences between spiral bevel gears and the traditional, non-spiral types. Spiral bevel gears are always crowned and never conjugated, which limits the distribution of contact stress. The helical shape of the bevel gear is also a factor of design, as is its length. The helical shape has a large number of advantages, however. Listed below are a few of them.
Spiral bevel gears are generally available in pitches ranging from 1.5 to 2500 mm. They are highly efficient and are also available in a wide range of tooth and module combinations. Spiral bevel gears are extremely accurate and durable, and have low helix angles. These properties make them excellent for precision applications. However, some gears are not suitable for all applications. Therefore, you should consider the type of bevel gear you need before purchasing.
Compared to helical gears, straight bevel gears are easier to manufacture. The earliest method used to manufacture these gears was the use of a planer with an indexing head. However, with the development of modern manufacturing processes such as the Revacycle and Coniflex systems, manufacturers have been able to produce these gears more efficiently. Some of these gears are used in windup alarm clocks, washing machines, and screwdrivers. However, they are particularly noisy and are not suitable for automobile use.
A straight bevel gear is the most common type of bevel gear, while a spiral bevel gear has concave teeth. This curved design produces a greater amount of torque and axial thrust than a straight bevel gear. Straight teeth can increase the risk of breaking and overheating equipment and are more prone to breakage. Spiral bevel gears are also more durable and last longer than helical gears.
Spiral and hypoid bevel gears are used for applications with high peripheral speeds and require very low friction. They are recommended for applications where noise levels are essential. Hypoid gears are suitable for applications where they can transmit high torque, although the helical-spiral design is less effective for braking. For this reason, spiral bevel gears and hypoids are generally more expensive. If you are planning to buy a new gear, it is important to know which one will be suitable for the application.
Spiral bevel gears are more expensive than standard bevel gears, and their design is more complex than that of the spiral bevel gear. However, they have the advantage of being simpler to manufacture and are less likely to produce excessive noise and vibration. They also have less teeth to grind, which means that they are not as noisy as the spiral bevel gears. The main benefit of this design is their simplicity, as they can be produced in pairs, which saves money and time.
In most applications, spiral bevel gears have advantages over their straight counterparts. They provide more evenly distributed tooth loads and carry more load without surface fatigue. The spiral angle of the teeth also affects thrust loading. It is possible to make a straight spiral bevel gear with two helical axes, but the difference is the amount of thrust that is applied to each individual tooth. In addition to being stronger, the spiral angle provides the same efficiency as the straight spiral gear.
Hypoid gears
The primary application of hypoid gearboxes is in the automotive industry. They are typically found on the rear axles of passenger cars. The name is derived from the left-hand spiral angle of the pinion and the right-hand spiral angle of the crown. Hypoid gears also benefit from an offset center of gravity, which reduces the interior space of cars. Hypoid gears are also used in heavy trucks and buses, where they can improve fuel efficiency.
The hypoid and spiral bevel gears can be produced by face-hobbing, a process that produces highly accurate and smooth-surfaced parts. This process enables precise flank surfaces and pre-designed ease-off topographies. These processes also enhance the mechanical resistance of the gears by 15 to 20%. Additionally, they can reduce noise and improve mechanical efficiency. In commercial applications, hypoid gears are ideal for ensuring quiet operation.
Conjugated design enables the production of hypoid gearsets with length or profile crowning. Its characteristic makes the gearset insensitive to inaccuracies in the gear housing and load deflections. In addition, crowning allows the manufacturer to adjust the operating displacements to achieve the desired results. These advantages make hypoid gear sets a desirable option for many industries. So, what are the advantages of hypoid gears in spiral gears?
The design of a hypoid gear is similar to that of a conventional bevel gear. Its pitch surfaces are hyperbolic, rather than conical, and the teeth are helical. This configuration also allows the pinion to be larger than an equivalent bevel pinion. The overall design of the hypoid gear allows for large diameter shafts and a large pinion. It can be considered a cross between a bevel gear and a worm drive.
In passenger vehicles, hypoid gears are almost universal. Their smoother operation, increased pinion strength, and reduced weight make them a desirable choice for many vehicle applications. And, a lower vehicle body also lowers the vehicle’s body. These advantages made all major car manufacturers convert to hypoid drive axles. It is worth noting that they are less efficient than their bevel gear counterparts.
The most basic design characteristic of a hypoid gear is that it carries out line contact in the entire area of engagement. In other words, if a pinion and a ring gear rotate with an angular increment, line contact is maintained throughout their entire engagement area. The resulting transmission ratio is equal to the angular increments of the pinion and ring gear. Therefore, hypoid gears are also known as helical gears.
